Top Qulaity Liquid Nitrogen Trimming Machine Use Liquid Nitrogen in China

CRYOGENIC DEFLASHING MACHINE PROCESS INTRODUCTION

 

Cryogenic deflashing is a deflashing process that uses a system whereby parts are placed in a chamber, exposed to extremely cold temperatures (achieved with the use of liquid nitrogen) and then tumbled and blasted with a polycarbonate media. Because the burrs have a high surface area relative to their mass, they “freeze” very quickly and become brittle. The tumbling action—combined with the impact of the media—removes the burrs without damaging the part itself.

Cryogenic deflashing is the preferred process when removing excess material from oddly shaped, custom molded products.

 

 

Process

Parts are loaded into a parts basket. A cryogen, such as liquid nitrogen, is used to cool the workpieces; once cooled they are tumbled and blasted with media pellets, ranging size from 0.006 to 0.080 inches (0.15 to 2.03 mm). In some instances, cryogenic deflashing does not utilize a blasting action, relying instead only on the tumbling of the parts to remove flash on the outer edges.

 

 

 

 

Advantages

Cryogenic deflashing provides various advantages over manual deflashing and other traditional deflashing methods.

 

The process maintains part integrity and critical tolerances.

Since it is a batch process, the price per piece is far less as many more parts can be processed in a given amount of time.

Cryogenic deflashing extends mold life. Rather than replace or repair a mold (which typically involves downtime and high cost), the parts can be deflashed. This is typical of parts molded at the end of their product lifetime.

The process is computer controlled, therefore removing the human operator variable from the process.

The process offers consistent results from lot to lot.

Cryogenic deflashing is non-abrasive.

The cost per part is generally well below any alternative technique.

 

 

 

-Higher Precision

 

--Higher Efficiency

 

--Lower Cost

 

Applications

A wide range of molded materials can utilize cryogenic deflashing with proven results. These include:

 

Silicones

Plastics – (both thermoset & thermoplastic)

Rubbers – (including neoprene & urethane)

Liquid crystal polymer (LCP)

Glass-filled nylons

Aluminum zinc die cast

 

Examples of applications that use cryogenic deflashing include:

O-rings & gaskets

Catheters and other in-vitro medical

Insulators and other electric / electronic

Valve stems, washers and fittings

Tubes and flexible boots

Face masks & goggles

 

 

Today, many molding operations are using cryogenic deflashing instead of rebuilding or repairing molds on products that are approaching their end-of-life. It is often more prudent and economical to add a few cents of production cost for a part than invest in a new molding tool that can cost hundreds of thousands of dollars and has a limited service life due to declining production forecasts.

 

In other cases, cryogenic deflashing has proven to be an enabling technology, permitting the economical manufacture of high quality, high precision parts fabricated with cutting edge materials and compounds.

shing machines are

 

 

Mode	PG-20T	PG-60T	PG-80T	PG-100T	PG-120T	PG-150T
Capacity	20Liter	60Liter	80Liter	100Liter	120Liter	`150Liter
Wheel size	250mm	250mm	300mm	300mm	350mm	350mm
Speed Rpm/min	3000-7200	3000-7200	3000-7000	3000-6000	3000-6000	3000-6000

PG-60T
Size:1000mm*1000mm*1950mm
Weight:700kg
Power supply: AC380V 50HZ 3Ph
Electrical capacity: 6kw
Temperature: -130C--50C
Pressure:0.5-0.7Mpa
Barrel capacity: 20L
Wheel speed: 3000rpm-7200rpm
Cooling media: liquid nitrogen
Material: SUS304

 

PG-80T
Size:1100mm*1200mm*2000mm
Weight:850kg
Power supply: AC380V 50HZ 3Ph
Electrical capacity: 7kw
Temperature: -130C--50C
Pressure:0.5-0.7Mpa
Barrel capacity: 80L
Effective capacity:30L
Wheel speed: 3000rpm-7000rpm
Cooling media: liquid nitrogen
Material: SUS304

 

PG-120T
Size:1200mm*1250mm*2200mm
Weight:1000kg
Power supply: AC380V 50HZ 3Ph
Electrical capacity: 8kw
Temperature: -130C--50C
Pressure:0.5-0.7Mpa
Barrel capacity: 120L
Effective capacity: 40L
Wheel speed: 3000rpm-6000rpm
Cooling media: liquid nitrogen
Material: SUS304

 

PG-150T
Size:1300mm*1350mm*2250mm
Weight:1500kg
Power supply: AC380V 50HZ 3Ph
Electrical capacity: 8kw
Temperature: -130C--50C
Pressure:0.5-0.7Mpa
Barrel capacity: 120L
Effective capacity: 50L
Wheel speed: 3000rpm-6000rpm
Cooling media: liquid nitrogen
Material: SUS304

 

Our factory and Workshop

 

Nanjing Pege Techno Machine Co.,Ltd production plant is located in the No.9 Ankang road, Guli Industriall Zone, Jiangning District, Nanjing.
We have professional production workers and process, are determing to product best product for the customer all over the world

 

 

 

Packing and Transportation

 

The machine produced by Nanjing Pege is well packed by polywood carton suitable for long distance sea transpotation to ensure machine safety and performance.

 

We can help csutomer to arrange the transportation by the terms of FOB, CIF with land or sea transportation methods according to the resuqest from the customer.